Fundamentals of asset management 3 drawing from the am knowledge base this workshop is produced by ghd inc. The author, anthony kelly, an experienced international consultant and lecturer on this subject, calls his approach business centred maintenance bcm because it springs from, and is driven by, the identification of business objectives, which are then translated into maintenance objectives and which underpin the maintenance strategy formulation. Basically, rcm methodology deals with some key issues not dealt with by other maintenance programs. Also illustrated in detail, with reallife examples, is the stepbystep process for developing, implementing, and maintaining a premier classical rcm program. The selected policy or strategy must achieve a toler. Failure modes and effects analysis business case costbenefit analysis. Army construction engineering research laboratory cerl report p.
Reliability centred maintenance identifies the functions of the company that are most. A businesscentered maintenance methodology kelly, 2006. Performance measurement the project business plan and ultimately the. Effective implementation of reliability centered maintenance. Navair 0025403 01 august 2011 management manual guidelines for the naval aviation reliability centered maintenance process this manual supersedes navair 0025. Reliability centered maintenance made simple for people like me. Auditing human factors in maintenance management chapter 3.
When done correctly, rcm can affect your companys bottomline in. Reliability centered maintenance cost reduction and planned maintenance optimization as much as 43% of unplanned downtime is caused by equipment failure. Within process industry, a strategic view of maintenance activities is common, and most. An analysis of maintenance strategies and development of a model. This study identifies the business objectives, which are then translated into maintenance objectives and underpin the strategy formation. An analysis of maintenance strategies and development of a. The bcr is the prime metric used to prioritize repair actions after a failure has already occurred. Business centered maintenance a major revolution is quietly underway in the world of maintenance. The main objective of reliabilitycentered maintenance is the costeffective maintenance of the plant components inherent reliability value. The frenetic pace of the latter part of the 20th century to escape the perceived y2k trap by replacing traditional cmmss with expensive integrated business solutions and the constant need to improve equipment uptime at lowest cost is necessitating radical changes in the way in which we practice maintenance. Reliability centered maintenance, or rcm, is a corporatelevel maitenance. Dot is committed to ensuring that information is available in appropriate alternative formats to meet the requirements of persons who have a disability. Benchmarking, benchmarks and performance indices the greatest thing a human soul ever does in this world is to see something and tell what it saw in a plain way.
This paper describes the application of reliabilitycentered maintenance methodology to the development of maintenance plan for a steamprocess plant. Reliability centered maintenance project managers guide. There are many different types of maintenance strategies. Reliability centered maintenance rcm magazine provides the following deinition of rcm.
Reliability centered maintenance is the property of its rightful owner. Reliabilitycentered maintenance this strategy is more indepth than the rest. This tecdoc describes the concept of reliability centred maintenance rcm which. This article is intended to guide industry to effective implementation of reliability centered maintenance rcm by identifying the pitfalls to avoid, by introducing new concepts that make rcm. For maintenance to be fully effective then it needs to be a full partner in the business process. It contains a framework of guidelines for deciding maintenance. Business centred maintenance is an attitude, concept and process of continuous improvement in maintenance and manufacturing processes to improve overall. Guidance notes on equipment condition monitoring techniques. If the above rcm metrics do not sufficiently capture the objectives of your rcm program an alternative list is provided in figure 11. A book of this nature is the result of many efforts, only a few of which can be acknowledged here. You may want to investigate reliability centered maintenance rcm.
The business centred maintenance manual is a guide aimed at maintenance managers who demand that their maintenance initiative focuses on the bottom line profitability of the company. Click download or read online button to get reliability centered maintenance rcm book now. Applying of the reliability centered maintenance methodology showed that the main time between failures for the plant equipments and the probability of sudden equipment failures are decreased. Pdf failure modes and effects analysis from superfactory excellence program. The selection of a production method is dependent on the business as well as. Altogether, reliability centered maintenance is one of the most powerful asset management strategies that can be used in every industry section. Ill explain how computerized maintenance management software can make rcm a reality for your business.
Reliability centered maintenance project managers guide executive summary hundreds of public and private sector organizations around the world have demonstrated that reliability centered maintenance rcm is consistently capable of significantly increasing asset performance by delivering value to owners, customers and stakeholders. The preparation of a maintenance policy and strategy is an excellent start. Business centered maintenance auditing methodology chapter 2. Reliability centered maintenance, rcm, implementation of rcm, rcm analysis. Maintenance remains one of the very few business areas where significant increases to business profits can be made. Businesscentred maintenance originated in the process industry, and. A maintenance managers guide to reliability centered maintenance. A systematic approach to devising optimal strategy for maintaining industrial plant. Guide for surveys based on machinery reliability and. There were different types of machines in the finishing line and 83 individual machines. Through the proposal, company motivated to increase profit over the production and availability of system continuously. Multiply the bcr by the assets failure likelihood factor aflf to calculate the assets reliability optimization ranking ror.
Reliability centered maintenance rcm is an analytical process to determine the appropriate failure management strategies, including pm requirements and other actions that are warranted to ensure safe operations and costwise readiness. The thesis project was carried out concentrating on the reliability centered maintenance, rcm, methodologies. This paper discusses the results of a research study done to investigate strategy in the maintenance environment of power generation systems. Integrating reliability centered maintenance with statistical forecasting techniques and cost engineering on machine in casting plant of automotive parts suthep butdee and tadpon kullawong department of production engineering, faculty of engineering, king mongkuts university of technology north bangkok, bangkok, thailand corresponding author. The application of new technology and the implementation of new business practices mean that effective maintenance of plant and equipment requires greater technical and managerial skill. Included are real life examples of flawed preventive maintenance programs and how they led to disasters that could have easily been avoided. Resnikoff has written an accompanying mathematical treatment of the subject, titled mathematical aspects of reliability centered maintenance. Our early ancestors learned heuristically that being effective huntergatherers required a basic set of tools such as stone blades, spears, hammers, flints, ropes, nets, etc. A maintenance manager can control up to 40% of a companys costs and often has a direct effect on production output. International atomic energy agency, manual on maintenance of. Reliability centered maintenance is a process used to determine systematically and scientifically what must be done to ensure that physical assets continue to do what their users want them to do. These are then translated into the maintenance objectives which, in their turn, are used to underpin the formulation firstly of strategy the subject of book 1, strategic maintenance.
In the finishing line there were no preventive or planned maintenance at all, only reactive maintenance when something failed. The mission of femp is to facilitate the federal governments implementation of sound, cost effective energy management and investment practices to enhance the nations energy security and. The profitability of any industry depends on the reliability and performance of the plant that it uses. Below, ill explain what reliability centered maintenance rcm is, show you how maintenance teams use it to save thousands of dollars, and cover two crucial components for success. Reliability centered maintenance rcm download ebook pdf. Contemporary maintenance strategies, when properly introduced, can lead to. If so, share your ppt presentation slides online with.
Redesign the system 243 recording the process on the decision worksheet 249 failure. If the rcm is applied by right people and by the right way, the result can be profitable for the mining companies. Department of energys federal energy management program femp. Pdf handbook of maintenance management and engineering. Handbook of maintenance management and engineering.
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